Precision Plate Rolling & Cylinder/ Cone Forming
Genesisprairie offers high-capacity plate rolling services to transform flat metal plates into smooth, accurate cylinders, cones, shells, tanks, and custom curved components for industrial applications.
Utilizing advanced 3-roll and 4-roll CNC plate rolling machines, we achieve consistent roundness, minimal flat spots (pre-bending capabilities), uniform wall thickness, and tight dimensional control. We process mild steel, stainless steel, aluminum, abrasion-resistant steels, and specialty alloys — from medium gauge sheets to heavy plates — for prototypes, custom fabrications, and production volumes.
- Full cylinders & tank shells (concentric rolling)
- Partial cylinder segments & arcs
- Cones, tapered sections & eccentric cones
- Pre-bending for minimal flat ends
- Heavy plate rolling with consistent roundness
- In-process inspection & dimensional verification
- Welding prep, beveling & assembly options
- End-to-end project management & global delivery
Frequently Asked Questions
Plate rolling projects often require large components with strict roundness and fit-up requirements. Below are answers to common questions about our plate rolling capabilities.
We roll mild steel, stainless steel, aluminum, AR plate, and alloys. Thicknesses from ~1/4" up to several inches (depending on width, material yield, and desired diameter). Widths up to wide plates (contact us for exact machine limits based on your specs).
Yes — our machines support pre-bending both ends to minimize or eliminate flat spots. We achieve near-full 360° rolls with tight roundness tolerances, ideal for tanks, pipes, ducts, and pressure vessels.
Absolutely — we produce concentric and eccentric cones, cone segments, transitions, and tapered cylinders. We use specialized techniques to maintain consistent taper angles and roundness.
We maintain tight roundness (e.g., ±0.5% of diameter or better), uniform wall thickness, and diameter consistency. In-process checks, post-roll inspection, and CMM verification ensure compliance. Full traceability, material certs, and welding prep available as needed.